UUBG-050+1     2008-04-09     [ Catalog ] [ Topics ] [ Index ]
Project: Recycle Biomass

Contents

  1. Status
  2. Assess Needs
  3. Plan
  4. Experience with 6" Chipper
  5. Resources
  6. Tasks

Scope

Develop policy and methods for recycling biomass on the UUFSD site.

Summary

Chipper works well, and could handle a year's worth of brush in a couple hours. Lots of branches yield a small pile of mulch.


Status
Phase Completed Remaining
Assess Stu & Greg confer.
Plan Stu, Greg, Lou & Niel confer.
Design Chipper rental terms Write policy
Execute Rented chipper. Distribute the mulch.
Followup COMPLETED REMAINING
Assess Needs

The 6 acre UUFSD site grows ?? tons of biomass per year. Trees are pruned or cut down. Dead underbrush is cleared for fire safety and to reduce nesting sites for vermin (phylum rodentia)! Green weeds and non-native plants are removed from walkways and planted areas.

In the past we have thrown this material in the dumpster or paid to have it removed. It would seem more sensible to recycle this material directly on the site (except for weeds and their seeds). Greg Brown tried using a household compost shredder and it just couldn't hack the mix of materials we have here.

Plan

Greg suggested we clear a staging area for collecting brush at the west end of the lower parking lot (which we did for many months). Then use a full-sized chipper periodically to process it into mulch. Stu called El Camino Rentals and found they would rent a 6" chipper for as little as $110 for two hours use. Need a small pickup truck or SUV to tow the thing. See details in the Equipment table.

Experience with 6" Chipper

Finally got around to renting the 6" chipper on 2008-04-05 see TID-037 Rent Chipper.

Lou Gutierrez drove his SUV with a 2" ball hitch to pick up the chipper. When he arrived at UUFSD he parked with the chipper at the side of the driveway in front of the Palmer library, without unhitching it. We rotated the spout toward the Library and aimed it downward to create piles on the ground about 6' away.

The 6" size was ideal for our needs. The device has a feeder that tractors material in at up to 1 foot per second - slow enough that it doesn't seem scary. A large safety bar around the inlet funnel reverses the feeder to spit material back out about 3" per second. This panic bar can save the the operator from getting sucked in. Mostly it serves to unjam the feeder when too large a chunk gets stuck in it, which happened many times, without harming anything or anyone.

Behind the feeder is a huge flywheel with the chipper blades on it. The only mechanical problem we had was once - when we started feeding material before the chipper flywheel had gotten up to speed. Once it was jammed, the only remedy was to remove the cover from the flywheel and rock it backwards pulling out the wood and pinecones that were wedged inside. Just needed to remove 3 bolts (which would have been easier with a socket set than the crescent wrenches we had on hand). Tedious but not rocket science.

We had accumulated quite a lot of material in several piles, thanks to procrastination and the surprise of TID-079 Huge Tree Limb Down @ Restrooms. We were amazed at how small the resulting piles of mulch were from all those branches. So the chipper is a fast way to get rid of branches, but a slow way to make mulch ;-}

If the material is properly prepped, a normal years' worth could probably be chipped in the 2 hour minimum time. As it was, we rented on Saturday, after noon, thus getting use of the device until Monday at 8am for 1 day's rental.

At first we made rapid progress when we were shoving whole tree branches in, big end first, branches dangling behind. These had been recently cut by Ken Schultz with some compulsive trimming by Stu Anderson

In general the machine was impressive - if the material fits through the feeder the chipper will deal with it. We shoved solid 4" diameter logs through and it just chewed them up. But there are three factors that bog down the process:

Prep the wood by cutting out any kinks (pine trees have a lot of these) and lopping off clots of side branches going several directions at once. If you know what to look for all of these can be done before getting the chipper. We kept a bow saw and a good pair of loppers at the ready.

If you have a pile of brush, feed it in along with larger branches. The large branches will be tractored in by the feeder and carry the brush along with them. Otherwise it's almost hopeless (and dangerous) to try to stuff small material into the feeder.

Three people are needed to maximize throughput of the chipper. One person is fetching branches from the source pile, one person is feeding the material into the machine and the other is in between - doing last minute prep for odd pieces, sweeping up brush to get it in with the larger branches, etc.

Hearing protection, goggles and gloves are necessary for everyone involved. Its loud, sweaty, dirty work. Kind of fun if you're in the mood for it.

Resources
Who Task Description Hours
Driver Drive light truck with 2" ball hitch to rent and return chipper 1
Feeder1 Fetch branches from the source pile 3
Feeder2 Prep odd pieces, mix brush with larger branches 3
Feeder3 Feed material into the chipper 3
---- TOTAL HOURS: 10
Item Source Description Qty & Units Cost
1 El Camino Rental
858-481-5563
235 S. Highway 101
Solana Beach, California 92083
Rent 6" chipper, including blade and reasonable wear. Towable on a 2" ballhead hitch. A small pickup truck (i.e. Ford Ranger) is adequate.
TERMS (Sept. 2007): $175/day or $50/hr with 2hr minimum. Hourly rate includes 1/2 travel allowance. They require a 10% add-on for accidental damage insurance. Minimum cost would be $110 for 2-1/2 round trip.
$50/hr or
$175/day
+10%
$LINE
2 SOURCE DESCRIPTION QTY_@_UNIT $LINE
---- Buyer: BUYER_NAME BOM Total: $SUM
Tasks
Item Done Description Who When
1 x Find out about renting a chipper
Called El Camino Rental
Stu Anderson 2007-09-18



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